Universal Laser Systems X2-600 Průvodce řešením problémů

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X-660 / X2-660
SuperSpeed-660
Laser Engraving and Cutting Systems
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: 480-609-0297
Fax: 480-609-1203
Web Based Email Support:
www.ulsinc.com
August 2005
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Shrnutí obsahu

Strany 1 - SuperSpeed-660

X-660 / X2-660 SuperSpeed-660 Laser Engraving and Cutting Systems Safety, Installation, Operation, and Basic Maintenance Manual

Strany 2 - All Rights Reserved

SAFETY Section 1-4 221-0016-0221-0012-0221-0013-0221-0033-0221-0034-0221-0018-0221-0007-0 221-0018-0221-0007-0221-0031-0221-0017-0221-

Strany 3 - How To Get Help

SAFETY Section 1-5 EU Compliance (CE) Product Identification: X-660, X2-660, and SuperSpeed-660 Laser Engraving and Cutting Systems Manufa

Strany 4 - Specifications

SAFETY Section 1-6 FCC Compliance This ULS laser system has been tested and found to comply with Federal Communication Commission (FCC) directives

Strany 5 - Table of Contents

Section 2 Installation The following operational guidelines are vital to a safe and productive environment. It is your responsibility to provide

Strany 6

INSTALLATION Section 2-2 Exhaust System (user supplied) • The exhaust system MUST be capable of supplying a minimum of 500 CFM (cubic feet per mi

Strany 7 - General Safety

INSTALLATION Section 2-3 • Raster to Vector Conversion Software (user supplied) Adobe Streamline or CorelTRACE • CAD Software (user supplied)

Strany 8 - Safety Labels

INSTALLATION Section 2-4 6. Locate the cavity where the cables reside. Gently pull the cables upwards and rest them on top of the gray-colored

Strany 9 - 221-0065-0 221-0081-0

INSTALLATION Section 2-5 Laser Cartridge Installation Before connecting and powering on your system, you must install the laser cartridges. 1)

Strany 10 - 221-0017-0

INSTALLATION Section 2-6 Checking Beam Alignment • Open the top door of the laser system. Locate the power cord and plug it into the system and

Strany 11 - EU Compliance (CE)

INSTALLATION Section 2-7 USB to Parallel Printer Cable Adapter To use this device, you must have one USB port available in your computer or from

Strany 12 - Recycling

Notice This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended solely for the contractual use of U

Strany 13 - Installation

INSTALLATION Section 2-8

Strany 14

Section 3 System Operation From the control panel menus and buttons to focusing, loading and unloading materials, this section covers the actual

Strany 15 - System Assembly

SYSTEM OPERATION Section 3-2 UP and DOWN: Moves the cursor up or down in the display. Also used to increase or decrease the value of the number t

Strany 16 - Leveling the System

SYSTEM OPERATION Section 3-3 MEMORY CONTROL The laser system is equipped with 16 Megabytes standard and is expandable to 32 Megabytes to store down

Strany 17 - Laser Cartridge Installation

SYSTEM OPERATION Section 3-4 SET FOCUS POSITION Allows you to set the focus position anywhere in the field other than the factory default setting

Strany 18 - Finalizing the Connections

SYSTEM OPERATION Section 3-5 The following menu is only accessible while the cursor is located in either the READY or the FILE DISPLAY menus. It i

Strany 19 - Printer Driver Installation

SYSTEM OPERATION Section 3-6 Focus Tool Method 123 45 6 7Place your material into the upper left corner of the engraving field against the rulers

Strany 20 - Section 2-8

SYSTEM OPERATION Section 3-7 Material Thickness (Z POSITION) Method Press the Z button. Verify that the CURRENT LENS displayed is the same as the

Strany 21 - System Operation

SYSTEM OPERATION Section 3-8 Making a Sample, Step-by-Step We will now illustrate how to use the laser system to create a product from start to fin

Strany 22 - The Menu System

SYSTEM OPERATION Section 3-9 Step 4 - Starting the Engraving Process • Turn ON the exhaust system. • Make sure the material is positioned correct

Strany 23

Introduction We would like to thank you for your laser system purchase. Universal Laser Systems, Inc. (ULS) is the pioneer, and highest volume ma

Strany 24

SYSTEM OPERATION Section 3-10 How it All Works There are five (5) basic components that make up a laser system, the control panel, the CPU, the DC p

Strany 25 - Focusing Methods

SYSTEM OPERATION Section 3-11 The focal range of the lens, where the beam is considered to be “in focus”, is equivalent to +/- 5% above and below t

Strany 26 - Focus Tool Method

SYSTEM OPERATION Section 3-12 he lt Single/Dual Laser Single Beam Mode In the X-600 model, there is only one laser present so the system will alway

Strany 27 - AUTOFOCUS Method

SYSTEM OPERATION Section 3-13 When vectoring, Dual Beam mode automatically turns off, even if you have the checkbox selected. This is because you

Strany 28 - KEYCHAIN

SYSTEM OPERATION Section 3-14

Strany 29

Section 4 Basic Maintenance Keeping the laser system clean will ensure the highest quality engraving. The frequency of cleaning will depend enti

Strany 30 - How it All Works

BASIC MAINTENANCE Section 4-2 Cleaning and Maintenance Supplies • Soap solution mixture of 1 tablespoon (2 cl) liquid soap and 1 quart (liter) of

Strany 31 - Motion System

BASIC MAINTENANCE Section 4-3 #2 Mirror To gain access to the #2 mirror, the mirror cover must be removed. Remove the thumbscrew and slide the cov

Strany 32 - DUAL BEAM MODE

BASIC MAINTENANCE Section 4-4 If your system is equipped with Air Assist, using your fingers, rotate the beam window cover counter-clockwise (B) a

Strany 33

BASIC MAINTENANCE Section 4-5 Adjustments and Lubrication There are no periodic adjustments normally required. The bearings in the motion system w

Strany 34

Specifications System Operating Environment Requirements (user provided) Operating Environment Well-ventilated office (recommended) or clean, li

Strany 35 - Basic Maintenance

BASIC MAINTENANCE Section 4-6 Troubleshooting Guide Engraving Quality Problem Possible Cause Possible Solution “Fuzzy” looking raster engraving o

Strany 36

BASIC MAINTENANCE Section 4-7 Raster engraving appears sharp on both ends of the engraving but fuzzy in the middle • Dirty laser system • Someth

Strany 37

BASIC MAINTENANCE Section 4-8 Wavy lines when vector engraving or cutting • Running too fast • Dirty laser system • Worn or faulty bearings

Strany 38 - Cooling Fan Filters

BASIC MAINTENANCE Section 4-9 Operational Focus carriage looses X-axis position and slams into the left or right side of the rail during high speed

Strany 39 - Maintenance Schedule

BASIC MAINTENANCE Section 4-10

Strany 40 - Troubleshooting Guide

Section 5 Material Settings Guide This section provides sample driver settings and helpful hints to get started engraving and/or cutting the mate

Strany 41

MATERIAL SETTINGS GUIDE Section 5-2 • Laser engraving or cutting materials other than those described in this manual can be a safety hazar

Strany 42

MATERIAL SETTINGS GUIDE Section 5-3 NOTE When engraving very small objects, top speed cannot be achieved because acceleration and deceleration o

Strany 43 - Operational

MATERIAL SETTINGS GUIDE Section 5-4 ACRYLIC - CAST AND EXTRUDED LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 53 100 500

Strany 44 - Section 4-10

MATERIAL SETTINGS GUIDE Section 5-5 COMMENTS There are two types of acrylic available, cast and extruded. Cast turns white or frosted and extru

Strany 45 - Material Settings Guide

Table of Contents Section 1 - Safety Description of Appropriate Use...

Strany 46 - Materials

MATERIAL SETTINGS GUIDE Section 5-6 ACRYLIC - MIRRORED LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 58 100 500 1 .003”

Strany 47

MATERIAL SETTINGS GUIDE Section 5-7 COMMENTS Engraving mirrored acrylic is similar to engraving regular acrylic. The idea is to engrave through

Strany 48 - ACRYLIC - CAST AND EXTRUDED

MATERIAL SETTINGS GUIDE Section 5-8 ANODIZED ALUMINUM RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 72 100 500 1 .001” 30 60 1

Strany 49 - COMMENTS

MATERIAL SETTINGS GUIDE Section 5-9 BRASS - PAINTED RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 29 100 500 1 .001” 30 27 100

Strany 50 - ACRYLIC - MIRRORED

MATERIAL SETTINGS GUIDE Section 5-10 CORIAN / AVONITE / FOUNTAINHEAD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 44 500

Strany 51

MATERIAL SETTINGS GUIDE Section 5-11 CORK RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 80 38 500 1 .010” 30 80 45 500 1 .01

Strany 52 - ANODIZED ALUMINUM

MATERIAL SETTINGS GUIDE Section 5-12 DELRIN RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 22 500 1 .015” 30 100 26 500 1 .

Strany 53 - BRASS - PAINTED

MATERIAL SETTINGS GUIDE Section 5-13 GLASS / CRYSTAL RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 13 300 1 .001 30 100 15

Strany 54

MATERIAL SETTINGS GUIDE Section 5-14 LEATHER RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 45 100 500 1 .001” 30 38 100 500 1

Strany 55

MATERIAL SETTINGS GUIDE Section 5-15 MARBLE RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 35 500 1 .003” 30 100 42 500 1 .

Strany 57 - GLASS / CRYSTAL

MATERIAL SETTINGS GUIDE Section 5-16 MAT BOARD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 72 80 250 1 .005” 30 60 80 250

Strany 58 - LEATHER

MATERIAL SETTINGS GUIDE Section 5-17 MELAMINE - STANDARD ENGRAVING LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 25

Strany 59

MATERIAL SETTINGS GUIDE Section 5-18 MELAMINE - PHOTO/CLIPART ENGRAVING RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 80 38 5

Strany 60 - MAT BOARD

MATERIAL SETTINGS GUIDE Section 5-19 PLASTIC - ENGRAVERS MICROSURFACED RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 29 100 50

Strany 61

MATERIAL SETTINGS GUIDE Section 5-20 RUBBER STAMPS RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 10 500 1 .030” 30 100 12

Strany 62

MATERIAL SETTINGS GUIDE Section 5-21 SIGN VINYL RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 19 500 1 .015” 30 100 23 500

Strany 63

MATERIAL SETTINGS GUIDE Section 5-22 WOOD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 25 500 1 .020” 30 100 30 500 1 .02

Strany 64 - RUBBER STAMPS

MATERIAL SETTINGS GUIDE Section 5-23 Elevating the wood also helps to determine whether the laser has passed completely through since the cut pie

Strany 65 - SIGN VINYL

MATERIAL SETTINGS GUIDE Section 5-24

Strany 66

Section 6 Accessories There are optional accessories, not included with the basic laser system, that are available at additional cost. Instructi

Strany 67 - WOOD INLAYS - VENEERS

Section 1 Safety Description of Appropriate Use This device is designed for laser cutting and engraving of the materials listed in this manual, i

Strany 68 - Section 5-24

ACCESSORIES Section 6-2 Making the Connections Standard Air Assist style In the left rear part of the system you will find the pressure gauge (1

Strany 69 - Accessories

ACCESSORIES Section 6-3 wing through the cone, is adjusted using the 1112131410 Locate the locking ever (1) attached to both fittings. Push in

Strany 70 - Making the Connections

ACCESSORIES Section 6-4 NOTE: Air will always be flowing through the system as long as the compressed air source is turned ON. We recommend inst

Strany 71 - How it Works

ACCESSORIES Section 6-5 When you press the “Start” button on the laser system, the Air Assist control box will send out a +5 VDC signal through t

Strany 72

ACCESSORIES Section 6-6 Once you have set your flow rates for each pathway that you will be using, reset the laser systems control panel so that

Strany 73

ACCESSORIES Section 6-7 Cone Alignment Check and Adjust (both styles) 2.0 • Power the laser system ON. • Open the top door. • Position the f

Strany 74 - Maintenance (both styles)

ACCESSORIES Section 6-8 Removal, Cleaning, and Replacement of the Filter • Turn the Air Compressor OFF and unplug it. • Unscrew the cover by tu

Strany 75 - Air Assist Compressor

ACCESSORIES Section 6-9 How it Works With the Dual Head installed, the special “Beam Splitter” optic inside of the Dual Head splits the laser bea

Strany 76 - Dual Head

ACCESSORIES Section 6-10 • If there is a button head screw located on the top of the Dual Head and or the single head, remove it. 2.02.0 L RDUA

Strany 77

ACCESSORIES Section 6-11 anifold to slide in and out. Extend the adjustable manifold Operation NOTE: In the following example, we will assume tha

Strany 78 - Beam Tube

SAFETY Section 1-2 Laser Safety The device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense invisible and

Strany 79 - Honeycomb Cutting Table

ACCESSORIES Section 6-12 • Open the front door of the laser system and carefully slide the cutting table into the laser system so that its body

Strany 80 - ADJUSTABLE MANIFOLD

ACCESSORIES Section 6-13 Focus Lens Kits There are three optional Focus Lens Kits available other than the standard 2.0”, they are the 1.5”, 2.5

Strany 81 - Rotary Fixture

ACCESSORIES Section 6-14 • Place the bracket on the table (1). Insert the thumbscrews and washers (2) into the screw holes but do not tighten d

Strany 82 - THE ROTARY FIXTURE

ACCESSORIES Section 6-15 1 3 2 • You must now focus on the glass. Power ON the laser system and wait for the display to show “READY

Strany 83

ACCESSORIES Section 6-16 In this example our upper limit is about 20500X and the lower limit is 19000X. This translates to 20.5 inches and 19.0

Strany 84 - Rotary Fixture Removal

SAFETY Section 1-3 DANGERINVISIBLE AND VISIBLE LASERRADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TODIRECT OR SCATTERED RADIATION AVOID EXPOSUREIN

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